Flight Control Systems for Unmanned Aircraft

Flight control systems are critical to the safe and efficient operation of unmanned aircraft. They ensure stability, maneuverability, and adherence to programmed flight paths. These systems integrate multiple components, including autopilots, flight controllers, and control surfaces, to deliver precise control over flight dynamics. By understanding the design and functionality of flight control systems, operators and engineers can optimize UAV performance for diverse applications in industries ranging from defense to agriculture.

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UAV Navigation-Grupo Oesía

Guidance, Navigation & Control Solutions (GNC) for Drones & UAVs

Holybro

Innovative Drone Autopilots, Navigation Systems, and Other Hardware Peripherals & Accessories for UAVs

Wolf Advanced Technology

Rugged Computing and Video I/O Modules: 6U & 3U VPX, XMC, Small Form Factor and Custom Solutions

Honeywell Aerospace Technologies

BVLOS Solutions for UAS & UAM: Fuel Cells, Radar, Navigation Sensors, Flight Control & SATCOM

uAvionix Corporation

Certified UAV Communications, Navigation, Control, Surveillance, and Combat ID Solutions

allocortech, inc.

Custom & COTS Hardware & Software Solutions for Next-Generation Vehicle Systems

Neousys Technology

Industrial-Grade Embedded Computer Systems for AI Edge Computing & Machine Learning

Embention

UAV Autopilot Flight Controllers, Ground Stations, ESC Controllers & Tracking Antennas

ZIYAN Tech

Electric Unmanned Helicopters & Supporting Unmanned Aircraft Equipment

UAVOS Inc.

VTOL and Fixed Wing UAVs, Autopilots, GCS, Components and Payloads for UAS

ModalAI

AI-Powered Autonomy & Perception Solutions for Drones & Robotics

Airvolute

Cutting-Edge Drone Autopilots & UAS Platforms | Hardware & Software Solutions for Drones & Unmanned Systems

ARK Electronics

Cutting-Edge Flight Controllers, Sensors, and Other Electronics Technologies for Drones & Robotics

Robosys Automation

Maritime Autonomy Solutions for Uncrewed Surface Vessels (USVs) & Maritime Autonomous Surface Ships (MASS)

Packet Digital

Custom Lithium-ion Smart Batteries for UAS, Power Management Systems, Fleet Management Software, Solar MPPT Integration

United Electronic Industries (UEI)

Embedded Controllers, Avionics Testing, HIL Simulation & Data Acquisition Systems for UAV/UAS Applications

CubePilot

The Cube Autopilot, GNSS Module, HD Video Transmission System and Accessories for UAVs

Black Swift Technologies

Autonomous UAS, Research & Inspection UAVs for Industrial Inspection, Survey & Mapping

Hitec Commercial Solutions

Brushless Servo Actuators & Linear Actuators for UAV, Robotics & Unmanned Systems

Dynautics Ltd

Marine Autopilots, Unmanned Surface Vehicle Communications, Power Management Modules & Marine Simulators & Software

UAV Propulsion Tech

UAV Hardware Solutions: Propulsion & Fuel Systems, Servos & Flight Controllers, Imaging Solutions, Launchers & Parachutes

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Products

VECTOR-400 Autopilot

Mil-spec autopilot designed for aerial targets

Mil-spec autopilot designed for aerial targets
...ts, high-speed flight, and sustained maneuvers of up to 3 Gs. When used in conjunction with a radar...
VECTOR-600 Autopilot

Advanced flight control computer for fixed-wing & VTOL UAVs

Advanced flight control computer for fixed-wing & VTOL UAVs
... VECTOR-600 is UAV Navigation's most advanced autopilot, featuring built-in physical and logical...
Pixhawk RPi CM4 Baseboard

Raspberry Pi 4-powered baseboard for Pixhawk Autopilot Bus flight controllers

Raspberry Pi 4-powered baseboard for Pixhawk Autopilot Bus flight controllers
...s) form factor flight controller, including Holybro's Pixhawk 6X, with a Raspberry Pi Computer...
Pixhawk 6C Mini Flight Controller

Miniature dual-redundant drone flight controller

Miniature dual-redundant drone flight controller
...ixhawk 6C Mini flight controller is an extra-small form factor version of Holybro's Pixhawk 6C,...
Kakute H743-Wing Flight Controller

Fixed-wing and VTOL drone flight controller with multiple BEC outputs

Fixed-wing and VTOL drone flight controller with multiple BEC outputs
...ed board-level flight controller specifically designed for fixed-wing and VTOL drones. Featuring an...
Kakute H7 v1.3 Flight Controller

Ultra-miniature board-level drone flight controller

Ultra-miniature board-level drone flight controller
...Kakute H7 v1.3 flight controller provides a wide range of functionality in a miniature footprint of...
VPX3U-A4500E-VO (WOLF-1448)

3U VPX module with advanced Ampere video processing and 4 video outputs

3U VPX module with advanced Ampere video processing and 4 video outputs
The VPX3U-A4500E-VO module includes an NVIDIA RTX™ A4500 embedded GPU in a rugged 3U VPX module. B...
VPX3U-AD5000E-VO (WOLF-1538)

3U VPX module with advanced Ada video processing and 4 video outputs

3U VPX module with advanced Ada video processing and 4 video outputs
The VPX3U-AD5000E-VO module includes an NVIDIA RTX™ RTX 5000 Ada embedded GPU and a PCIe Gen4 swit...
VPX3U-RTX5000E-16PCIE (WOLF-134C)

3U VPX HPEC module with NVIDIA RTX Turing for HPEC and up to PCIe x16

3U VPX HPEC module with NVIDIA RTX Turing for HPEC and up to PCIe x16
The VPX3U-RTX5000E-16PCIE module includes an NVIDIA® Quadro® Turing™ RTX5000 GPU for high perfor...
VPX3U-RTX5000E-SWITCH (WOLF-134S)

3U VPX module which includes an NVIDIA GPU, and both 10Gig Ethernet and PCIe Gen4 switches

3U VPX module which includes an NVIDIA GPU, and both 10Gig Ethernet and PCIe Gen4 switches
The VPX3U-RTX5000E-SWITCH module includes an NVIDIA® Quadro® Turing™ RTX5000 GPU for high perfor...
Compact Fly-By-Wire Control System

FBW System for UAS & UAM Flight Control

FBW System for UAS & UAM Flight Control
...ent for manual flight controls in a package smaller than a hardcover book. With a triple-redundant...
Clio Series B – Flight Computer, Power and Data Hub

Distributed command, communications & power unit for UAVs and robotics

Distributed command, communications & power unit for UAVs and robotics
...aP-constrained drone and unmanned vehicle designs. Using allocortech's board support and application...
FLYC-300 Series

NVIDIA Jetson Orin NX-based mission computer for drones & unmanned systems

NVIDIA Jetson Orin NX-based mission computer for drones & unmanned systems
...ntegrated with UAV flight controllers as well as onboard sensors, using 100 TOPS of AI performance...
Veronte Autopilot DRx

Redundancy and independence for maximum safety

Redundancy and independence for maximum safety
... executing the flight control. These communicate with two Management Boards that manage the voting...
Veronte Autopilot 4x

Fully-redundant safety-critical drone autopilot

Fully-redundant safety-critical drone autopilot
The Veronte Autopilot 4x is a redundant system for safety-critical applications such as UAM, tactica...
Veronte Autopilot 1x

Compact UAV flight control system

Compact UAV flight control system
...gh-reliability control of UAVs and other unmanned systems. It allows operators to switch between...
ARK Just A Jetson Bundles

Compact, pre-flashed Jetson-based computing kits for integration without flight control hardware

Compact, pre-flashed Jetson-based computing kits for integration without flight control hardware
...out integrated flight control, these standalone kits are based on the ARK Just A Jetson Carrier and...
ARK Jetson PAB Bundles

Integrated edge AI computing & flight controller systems

Integrated edge AI computing & flight controller systems
...on that merges flight control, onboard computing, and system integration in one compact assembly.... ...arrier, ARKV6X Flight Controller, NVIDIA Jetson Orin NX 16 GB USA Made (900-13767-0000-0A0),...
ARKV6X IIM-42653 Flight Controller

Drone flight controller with triple IIM-42653 IMUs

Drone flight controller with triple IIM-42653 IMUs
...NDAA-compliant drone flight controller designed around the Pixhawk Autopilot Bus (PAB) open source...
ARK Pi6X Flow Flight Controller

Raspberry Pi CM4-based flight controller with integrated optical flow sensors

Raspberry Pi CM4-based flight controller with integrated optical flow sensors
...NDAA-compliant drone flight control solution that combines the ARKV6X flight controller with a Pi...
VOXL 2

Advanced AI-powered flight controller & companion computer

Advanced AI-powered flight controller & companion computer
...e single-board drone autopilot powered by the Qualcomm QRB5165. Weighing just 16g, the Blue UAS...
VOXL 2 Mini

Ultra-miniature AI autopilot board for the smallest drones

Ultra-miniature AI autopilot board for the smallest drones
...(VOA) for safe flight in cluttered and constricted areas, and 3D mapping and path planning for...
Drone Autopilots

Mission-critical DO-certified autopilots for UAVs

Mission-critical DO-certified autopilots for UAVs
...represented by UAV Propulsion Tech, provides aviation-grade UAV autopilots designed to strict...
DCS 2 FPV

Advanced UAV autopilot optimized for FPV drones

Advanced UAV autopilot optimized for FPV drones
...ate-of-the-art drone autopilot based around the NVIDIA Orin Nano computing module and the CubePilot...
DCS 2 VTOL

Advanced UAV autopilot optimized for VTOL & larger multirotor drones

Advanced UAV autopilot optimized for VTOL & larger multirotor drones
...ate-of-the-art drone autopilot based around the NVIDIA Orin NX computing module and the CubePilot...
DCS 2 Copter

Advanced UAV autopilot optimized for autonomous helicopter & multirotor drones

Advanced UAV autopilot optimized for autonomous helicopter & multirotor drones
...ate-of-the-art drone autopilot based around the NVIDIA Orin NX computing module and the CubePilot...
DCS 1

Powerful UAV autopilot based on NVIDIA Jetson Xavier NX or Orin NX

Powerful UAV autopilot based on NVIDIA Jetson Xavier NX or Orin NX
...ate-of-the-art drone autopilot based around a choice of the NVIDIA Jetson Xavier NX or Orin NX... ...ide variety of UAV types and use cases, and also features four integrated FOC UAVCAN electronic...
Voyager AI Autopilot

Autopilot module for uncrewed and autonomous vessels

Autopilot module for uncrewed and autonomous vessels
...The module can control the latest electric drives as well as both analogue and digital steering...
Botlink XRD2

4G LTE drone control for BVLOS operations

4G LTE drone control for BVLOS operations
... a command and control (C2) solution for UAS (unmanned aerial systems) that enables BVLOS operations...
Cube Orange+

Advanced open-source autopilot for drones & robotics

Advanced open-source autopilot for drones & robotics
...liability, the flight controller is fully compatible with ArduPilot and PX4....
Marine Autopilots

Dynautics SPECTRE marine autopilots and remote control systems

Dynautics SPECTRE marine autopilots and remote control systems
...ots and remote control systems have been developed and used for surface craft and sub-surface ROVs...
SwiftCore™ UAS Flight Management System

Sophisticated real-time flight monitoring

Sophisticated real-time flight monitoring
... SwiftCore™ Flight Management System (FMS) delivers sophisticated real-time control,...

Flight Control Systems for Unmanned Aircraft

Caroline Rees

Updated:

What Are Flight Control Systems?

Flight controller from Holybro

Flight controller, Pixhawk 6X, from Holybro.

Flight control systems are the integrated technologies and mechanisms that manage an unmanned aircraft’s orientation, trajectory, and stability during flight. Unlike individual components such as flight controllers, flight control systems encompass the entire suite of hardware and software used to execute and maintain controlled flight.

At their core, flight control systems handle the real-time adjustment of control surfaces, such as ailerons, rudders, elevators, and propellor pitch based on input from sensors, ground control stations (GCS), and onboard flight computers. These adjustments ensure the UAV can respond to environmental factors, follow programmed flight paths, and achieve mission objectives efficiently.

Components of Flight Control Systems

Drone flight control solution from ARK Electronics

ARK Pi6X Flow Flight Controller from ARK Electronics.

Flight Controllers

Flight controllers are the central processing units of flight control systems. They interpret data from sensors such as accelerometers, gyroscopes, and air data systems. They execute commands to adjust the UAV’s control surfaces, maintaining stability and responding to user or autopilot inputs.

Autopilot Systems

Autopilot systems are often integrated into flight control systems to enable fully automated or semi-automated flight. These systems use algorithms to manage altitude, heading, and navigation without constant human intervention. By working alongside flight controllers, autopilot systems can enhance mission efficiency and reduce operator workload.

Control Surfaces and Rotor Control Systems

Control surfaces, such as rudders, ailerons, and flaps, play a critical role in adjusting the orientation and stability of fixed-wing UAVs. These components receive precise commands from the flight controller, which calculates the necessary adjustments based on flight dynamics and environmental inputs.

Rotor control systems manage stability and maneuverability in multirotor drones. These systems adjust the speed and thrust of individual rotors to achieve the desired changes in pitch, roll, and yaw. Rotor control systems work in tandem with flight controllers to provide fine-tuned control, enabling stable hover, rapid directional changes, and efficient navigation.

Autopilot for drones from CubePilot.

Drone and robotic autopilot by CubePilot.

Flight control systems, whether using control surfaces or rotor systems, ensure that the UAV responds effectively to operator commands, environmental conditions, and programmed flight paths.

Additional Components

  • Air Data Systems: Provide critical atmospheric data, including airspeed, temperature, and pressure, to optimize performance.
  • Attitude and Heading Reference Systems (AHRS) measure orientation and heading and feed this information to the flight controller for stability management.
  • Ground Control Stations (GCS) Act as the human interface, allowing operators to send commands, monitor UAV status, and adjust flight plans in real-time.

Applications of Flight Control Systems

Flight control systems enable unmanned aircraft to operate effectively across a wide range of applications, including:

  • Defense Operations: Supporting surveillance, reconnaissance, and tactical missions with precise maneuverability and reliability.
  • Agriculture: Enabling precision spraying, mapping, and crop monitoring for agricultural drones.
  • Logistics: Facilitating automated cargo delivery and inventory management.
  • Surveying and Inspection: Assisting in infrastructure inspection, land mapping, and environmental monitoring.

Types of Flight Control Systems

UAV flight control by Embention

UAV flight control system, Veronte Autopilot, from Embention.

Flight control systems can vary in complexity based on the UAV’s intended application:

  • Basic Flight Control Systems: Provide manual control capabilities, where human operators actively adjust orientation and trajectory.
  • Semi-Autonomous Systems: Incorporate basic autopilot features, allowing for waypoint navigation and minimal operator input.
  • Fully Autonomous Systems: Use advanced software to handle all aspects of flight, from takeoff to landing, with little to no human intervention.

The Role of Flight Controllers in Flight Control Systems

While flight controllers form the computational backbone of flight control systems, the latter represents a more comprehensive suite of technologies. Flight control systems include the integration of mechanical components, such as control surfaces, as well as auxiliary systems like AHRS and air data systems, to achieve seamless UAV operation.

Benefits of Modern Flight Control Systems

  1. Enhanced Stability: Real-time adjustments to external forces ensure consistent and reliable performance.
  2. Automation: Autopilot systems reduce manual workload, allowing operators to focus on mission-critical tasks.
  3. Scalability: Advanced systems can be customized to meet the requirements of various UAV types, from small drones to large unmanned aircraft.

Flight control systems are the cornerstone of unmanned aircraft technology, integrating critical components such as flight controllers, autopilot systems, and control surfaces to enable precise and reliable UAV operation. By combining advanced sensor data with robust software algorithms, these systems ensure stable, efficient, and mission-ready performance across a variety of industries.

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