HP Additive is enabling the next generation of unmanned aerial vehicles with advanced 3D printing materials engineered specifically for demanding UAV applications.
Designed to balance lightweight strength, durability, and reliability, HP’s additive manufacturing portfolio allows drone developers to push the limits of performance while maintaining structural integrity and operational efficiency.
Rigid materials within the portfolio support a wide range of UAV structural and functional components. PA 12 remains the most widely used option thanks to its excellent strength-to-weight ratio, making it ideal for lightweight frames and structural parts. PA 12 S delivers premium surface aesthetics with high material reusability and lower cost per part, while PA 12 W adds enhanced UV resistance for long-term outdoor durability. For applications requiring flexibility and impact resistance, PA 11 and PA 11 Gen2 provide high ductility and fatigue resistance. Additional specialized materials include polypropylene for chemically aggressive environments, glass-bead reinforced PA 12 for stiffness and dimensional stability, flame-retardant PA 12 FR for safety-critical components, and PA 12 ESD for protecting sensitive electronics.
HP also offers elastomeric materials such as TPU 01 for shock absorption in landing gear, bumpers, and vibration-dampening components. Soft elastomers including M88A, M95A, and TPA provide resilient sealing and ergonomic functionality for gaskets, seals, and grips.
Supporting this material ecosystem is HP’s dedicated Drone Team, a group of experts focused on helping UAV manufacturers leverage Multi Jet Fusion technology. Working alongside HP Professional Services, the team collaborates with developers from concept through production to reduce weight, enhance performance, and accelerate innovation in unmanned systems.
