Omnetics has long been at the forefront of high-reliability connectors, helping engineers meet Size, Weight, and Power (SWaP) goals for demanding electronics applications.
As circuits continue to do more in smaller packages, the need for compact, lightweight connectors that maintain reliable power and signal transfer has never been greater. Military, aerospace, and remote systems have driven the development of miniature interconnects that reduce payloads, streamline cabling, and improve operational efficiency.
Custom connectors can integrate multiple 3A or 5A power lines alongside micro- and nano-scale signal pins, providing mixed power and signal functionality without increasing size or weight. For example, hybrid connectors that combine USB 3.0 digital circuits with high-current power lines are ideal for portable military equipment, airborne systems, and drones. These designs reduce the number of separate cables and connectors, simplifying installation and maintenance.
Modern configurator tools and solid-model design software make custom connector development faster and more cost-effective. Standard micro-D connectors can be modified with alternate insulators or hybrid power/signal layouts to meet unique requirements, while high-reliability materials ensure performance in rugged environments. Omnetics’ micro-D connectors, available in wired or PCB-mount versions, exemplify how custom designs can deliver SWaP efficiency without compromising durability or signal integrity.
By leveraging established expertise and flexible design tools, engineers can now achieve tailored solutions that are both compact and high-performing.
